Aircraft Disassembly
Aerocycle
Certified Aircraft Disassembly and Recycling Solutions
Aerocycle delivers complete aircraft disassembly services designed to meet the highest global standards of safety, compliance, and sustainability. As a TCCA AMO-certified organization (Approved Maintenance Organization delivered by Transport Canada), and ASA-100 and AFRA-accredited, Aerocycle specializes in the responsible teardown of out-of-service and decommissioned aircraft, ensuring maximum material recovery and environmental stewardship. Each project is led by licensed Aircraft Maintenance Engineers (AMEs) and guided by our Quality Management System (QMS), guaranteeing traceability and performance at every step.
Learn more about our accreditation with the Aircraft Fleet Recycling Association (AFRA).
Precision, Safety, and Traceability
Step-by-Step Aircraft Teardown Process
Our aircraft disassembly process follows a structured, certified approach that ensures efficiency and full compliance. Every project begins with decontamination and preparation, followed by systematic dismantling, separation, and documentation of all aircraft components. Backed by our AMO certification in combination with our AFRA accreditation, we offer end-to-end capabilities, including the certification of parts removed from the aircraft.
All operations are performed under the supervision of Aerocycle’s licensed AMEs, using specialized tools and control procedures. Clients benefit from complete transparency through our Aerocycle’s AI-driven proprietary ERP system, which provides real-time updates, records, and photographic documentation.
For clients requiring detailed documentation and live project tracking, visit our End-to-End Traceability page.
Aluminum, Composites, and Reusable Structures
Responsible Material Recovery
Aerocycle ensures that every dismantled aircraft contributes to a more sustainable future. Through precise material segregation, we recover high-grade aluminum, composites, steel, and other materials for certified recycling. All hazardous materials and fluids are carefully removed and processed in compliance with the Canadian Environmental Protection Act.
Recovered metals can be traceable back to their source, ensuring accountability and full documentation for clients and regulators alike. Components that cannot be reused are processed through our Certified Aircraft Parts Scrapping program, guaranteeing proper disposal and peace of mind.
Discover more about sustainability standards through IATA – Sustainability in Aviation.
Mobile Teams and Specialized Facilities
International Capabilities, Global Standards
With facilities in Grenville and St-Hubert, Québec, and mobile teams operating at airports across Canada, Aerocycle offers unmatched flexibility for on-site disassembly projects. Our crews are equipped to handle wide-body, narrow-body, and regional aircraft, adapting to each client’s technical and logistical needs.
Aerocycle has over 14 years of experience serving airlines, MROs, leasing companies, and OEMs. Whether dismantling a single aircraft or managing fleet retirement programs, we deliver consistent quality and measurable results.
For clients seeking part recovery before full teardown, explore our Harvesting service page.
Beyond Dismantling: The Circular Aviation Model
Commitment to Environmental Responsibility
At Aerocycle, aircraft disassembly is more than a technical process—it’s part of a larger mission to support the circular economy in aviation. By recovering, reusing, and recycling materials, we help reduce waste and conserve resources.
We collaborate with research and innovation partners such as Polytechnique Montréal and CETEQ to develop advanced methods that further improve recycling performance and environmental outcomes.
To see how aircraft materials find new life in creative and industrial applications, visit our Repurposed Aircraft Parts page.
Proven track record
Why Choose Aerocycle
- TCCA AMO-certified (Approved Maintenance Organization delivered by Transport Canada) / MRO.
- ASA-100 and AFRA-accredited. This rare combination of credentials is held by very few organizations worldwide.
- Dangerous goods handling certified.
- Experienced team of licensed AMEs with major airline backgrounds.
- Proven record with Air Canada, Air Transat, DND, NRC, and OEM partners.
- End-to-end traceability and environmental compliance.
- Nationwide coverage and flexible on-site capabilities.
- Commitment to safety, sustainability, and innovation.
For pressurized components requiring certified handling before teardown, visit our Dangerous Goods Handling service page.
Work with us
Ready to Begin Your Aircraft Disassembly Project?
Partner with Aerocycle to ensure your aircraft is dismantled safely, responsibly, and efficiently. Our certified disassembly process guarantees full compliance, maximum recovery, and complete traceability. Work with Canada’s trusted leader in sustainable aircraft recycling.
FAQ
Aircraft Disassembly
What does aircraft disassembly involve ?
Aircraft disassembly involves the systematic teardown, removal, and segregation of aircraft components and materials in accordance with industry and environmental standards.
How is aircraft disassembly different from parts harvesting ?
Disassembly focuses on structural teardown and material recovery, while Harvesting targets virtually all components that can be removed and certified for potential reuse.
What materials can be recovered during aircraft dismantling ?
Aerocycle recovers aluminum, steel, composites, and other recyclable materials while ensuring all hazardous substances are safely removed.
Does Aerocycle perform disassembly on-site ?
Yes. Our mobile teams provide full on-site disassembly services worldwide, supported by our fixed facilities in Québec.
What happens to hazardous materials during teardown ?
All hazardous fluids and components are safely removed and disposed of in compliance with the Canadian Environmental Protection Act and our internal QMS. Non-reusable components are processed through Certified Aircraft Parts Scrapping.